Process Systems Engineering

This MSc in Process Systems Engineering at the University of Surrey is a comprehensive postgraduate programme designed to equip students with the essential knowledge and practical skills required to develop, analyse, and optimise complex industrial processes. The programme integrates principles from chemical engineering, systems engineering, computer science, and applied mathematics to provide a multidisciplinary approach to process design, control, and automation. Throughout the course, students will explore topics such as process modelling, simulation, systems optimization, process control, and dynamic systems analysis, enabling them to tackle real-world challenges in industries like chemicals, pharmaceuticals, energy, and manufacturing.

The curriculum combines theoretical instruction with hands-on experience, including laboratory work, software simulations, and project work, fostering an understanding of both fundamental concepts and their applications in industry. Students will have opportunities to learn state-of-the-art techniques used in process control and optimisation, such as process analytics, intelligent systems, and data-driven decision-making. Moreover, the programme emphasizes sustainable and efficient process design, ensuring graduates are prepared to address contemporary environmental and economic issues faced by modern industries.

The course is delivered by experienced academics and industry professionals who bring practical insights and cutting-edge research to the classroom. Students will participate in individual and team-based projects that develop problem-solving, critical thinking, and communication skills. The programme also offers opportunities for internships and industry collaborations, providing valuable experience and networking connections that can enhance career prospects upon graduation. Graduates of the MSc in Process Systems Engineering will be well-equipped to pursue careers in process engineering, process design, control systems, consultancy, or to continue further research through PhD studies. The University of Surrey’s state-of-the-art facilities and strong links with industry ensure that students gain the skills and knowledge demanded by employers in this rapidly evolving sector, making this programme an excellent choice for those aspiring to lead innovative contributions to process engineering fields.

Module descriptions
Bridge Deck Loading and Analysis
Loading: types of load; traffic loads; application of loads; load combinations; partial safety factors; shrinkage and temperature loads; the use of influence lines. Analysis: types of bridge deck and their behaviour; distribution of loads; skew deck analysis; use of influence surfaces; computer methods (grillage, finite element, finite strip).

Bridge Management
Inspection, assessment and strengthening; technical approval procedures; maintenance strategies, systems and procedures; whole-life costing and asset management; the assessment of reinforced concrete, pre-stressed concrete, steel and composite bridges; load testing of bridges; methods of strengthening; the design of bridges for durability of maintenance.

Long Span Bridges
Historical perspective and case studies; the analysis, design and construction of long span cable-supported bridges; the design of the main elements cables, towers, hangers, deck and foundations; construction processes; aerodynamic considerations.

Steel and Composite Bridge Design
Propped and unpropped construction; serviceability and ultimate limit states; design for bending, shear and combined bending and shear, continuous construction, plastic analysis; reference to current codes of practice; the design of steel plate girders for shear and bending interaction; the design of transverse stiffeners; fatigue behaviour of steel bridges and connections; appraisal to Part 10 BS 5400; means of improving fatigue performance of steel bridges; the design of bolted and welded steel bridge connections; the design of longitudinally and transversely stiffened webs and flanges for box girders; the design of plate elements, longitudinal stiffeners and cross frames.

Pre-stressed Concrete Bridge Design
Pre-stressed concrete: simple design equations; kern limits; losses; cable design; end block design; differential shrinkage; continuous beams. Box girders: design concept; construction methods; cost benefits; global analysis; pre-stress design; distortion effects; end blocks; diaphragms; reinforcement.

Durability of Bridges and Structures
Overview of durability; the durability of concrete, metals, reinforcement in concrete and polymers; testing and monitoring structures; the assessment of structures, repair methods and materials; the design and construction of durable structures; failures of durability and their consequences.

Programme structure
The modular arrangement is intended to tailor the programme to your individual needs and provide maximum flexibility in terms of attendance of full-time and part-time students.

The majority of modules run for eleven weeks and comprise approximately 33 hours (three hours per week) of class time and 120 hours of self-study and assignments.

Successful completion of four modules is required for a student to gain a Postgraduate Certificate, eight modules for a Postgraduate Diploma. Eight modules and a dissertation are required for the award of an MSc.

Individual modules can be used to contribute towards a continuing professional development programme.

Programme requirements for the MSc in Process Systems Engineering at the University of Surrey typically include a suitable undergraduate degree such as a BSc in Chemical Engineering, Mechanical Engineering, or a related discipline with a good academic record. Applicants are generally expected to demonstrate proficiency in mathematics, engineering principles, and process modeling. The admissions process considers prior academic achievements, relevant work experience, and a personal statement outlining interest and motivation in the field. For international students, evidence of English language proficiency through tests like IELTS or TOEFL is required, with minimum scores specified by the university. Additionally, some programs may request letters of recommendation from academic or professional referees to assess the applicant's suitability for postgraduate study. The programme is designed to admit students who have a strong foundation in science and engineering principles, analytical skills, and an interest in process design, control, and optimization. While formal work experience is not always mandatory, relevant internships or industry exposure can be advantageous. Applicants are encouraged to review specific entry criteria published on the university's official website to confirm qualification requirements and any additional prerequisites. It is also recommended that prospective students contact the admissions office for tailored guidance or clarification about the application process. Overall, the process aims to select candidates with the academic ability, motivation, and potential to succeed in advanced studies and research in process systems engineering.

The University of Surrey offers a range of financial support options for students enrolled in the Process Systems Engineering program. Prospective students are encouraged to explore various funding sources to help cover tuition fees and living expenses throughout their period of study. The university provides detailed information on undergraduate and postgraduate scholarships, bursaries, and grants designed to assist both domestic and international students. Scholarship programs may be merit-based, considering academic achievement, or need-based, assessing the financial circumstances of applicants. Additionally, students can apply for external funding through government loans, private scholarships, and professional organizations relevant to engineering disciplines.

For international students, the university offers specific scholarships to promote diversity and inclusivity within the student body. These awards often involve partial fee reductions and are renewable for successive years contingent upon academic performance. Postgraduate students might also have access to research council funding, industry sponsorships, and specific fellowships tailored to postgraduate research or taught masters programmes. Work opportunities are available within the university through part-time jobs and assistantships, which provide valuable practical experience and supplementary income.

The university’s financial services department provides comprehensive guidance on eligibility, application procedures, and deadlines for all funding options. It is recommended that students start researching and applying for financial aid early to maximize their chances of securing support. Furthermore, Surrey’s Financial Support Team offers advice and assistance in managing tuition fee payment plans and budgeting for the duration of the programme. Students are also encouraged to explore external funding bodies that support engineering education at national and international levels. Overall, University of Surrey is committed to making Process Systems Engineering accessible to talented students through its extensive financing options and support mechanisms, ensuring that financial barriers do not hinder academic aspirations.

The MSc Process Systems Engineering programme at the University of Surrey is designed to equip students with a comprehensive understanding of process design, optimization, control, and operation within chemical, biochemical, and energy industries. The course combines theoretical principles with practical applications, enabling students to develop skills necessary to improve the efficiency, safety, and sustainability of complex industrial processes. Throughout the programme, students explore topics such as process modelling, simulation, and systems analysis, as well as advanced control strategies and process integration techniques. The curriculum is structured to include core modules that cover fundamental concepts, alongside optional modules that allow students to tailor their studies according to their interests and career aspirations.

The programme emphasizes active learning through laboratory experiments, computer-based simulations, and project work, often collaborating with industry partners to provide real-world experience. Students are encouraged to develop their problem-solving and critical-thinking abilities, preparing them for roles in process engineering, consultancy, or research and development. The University of Surrey's strong links with industry ensure that the curriculum remains aligned with current market needs and technological advancements, offering placements and internships to enhance employability. Graduates of the programme have gone on to secure positions in engineering consultancies, manufacturing firms, and energy companies, among others. The university also provides support for further academic pursuits, including research opportunities and PhD pathways in related fields. Overall, the MSc Process Systems Engineering at Surrey combines academic rigor with practical relevance, aiming to produce highly skilled professionals ready to tackle modern industrial challenges.